Please try again later. Brass weights allow the Rhino/Viking/Wolverine to provide more grip through the clutch making it last longer as well as providingthe ability to get the big tires moving. A belt rides in the groove between the two cones. Nonetheless, the quad is not without the essentials. Then you simply reinstall the rubber o-ring and metal cover on the primary and move to the next step. This is a time-consuming upgrade but it is well worth the trouble. Needle-nose pliers or spring tool4. By the belt riding higher in the pulley the ratio of the belt drive system- Thats why its really a continuously variable transmission (CVT) and not a clutch at all. In case of wear or damage, replace your stock knobbies with afull set of ITP Mud Lite 6-ply ATV Tires(view on Amazon) or just the front wheels withCarlisle All-Trail ATV Tires(view on Amazon). Bearing, One Way4SH-16664-00-00Bearing - Primary Clutch Carrier93316-01003-00Oil Seal93102-35004-00Gasket, Wet Clutch Cover3B4-15463-00-00Pin, Dowel (In case you loose/need a replacement)99530-10116-00METADATA: Honda, Arctic Cat, Textron, Suzuki, Kawasaki, Yamaha, Can-Am, Polaris, Grizzly, 700, King Quad, Outlander, Sportsman, Brute Force, Rhino, Commander, Maverick, RZR, Razor, Trail, Terex, Kodiak, Nova Scotia, Rain, Snow, Sunny, Summer, Winter, Fall, Autumn, Spring, Stuck, Mud, Muddy, Icy, Slippery, Woods, Field, River, Stream, Lake, Rally, Poker Rally, Charity Rally, ATV, UTV, Off-Road, Dusty, 4X4, 4WD, Rock climbing, Rocky, Terrain, Repair, fix, do it yourself, mechanic, how to. Open: Tuesday to Sunday 07:30-14:00. 04yamgrizz660. However, take care not to go beyond pressure limits of 6377 kPa (0.630.77 kgf/cm2, 911 psi) and 91105 kPa (0.911.05 kgf/cm2, 1315 psi), lest the tires will dislodge from the rims. TUNTROL Primary Sheave Clutch Kits Assembly Fit for Yamaha ATV UTV, Includes Clutch, Filter, Drum, Housing, One-Way Bearing For 2004-2007 Yamaha Rhino 660. Tags: Clutch Kit, CVT, UTV Crap, Yamaha Rhino. The angle iron bottom of the tool fits nicely onto the edge of any counter. Good replacement not quite eom quality but did the job. Interactive map of zip codes in Taipei City, Taiwan. Fresh oil for refill11. All Rhino sheaves will have an o-ring under the sheet metal cover. Depending on the machine the roller will vary in weight to change how fast the sheave will move or shift. 2006 Yamaha Rhino 660 Auto 44 Specifications Engine: Engine configuration Single-Cylinder How many cylinders 1 Types of power cycles Four-stroke Type of cooling system Liquid / Oil Valves 5 Valves Per Cylinder 5 Valve types and configurations Single Overhead Camshaft Bore (millimeters/inches) 100 / 3.94 Stroke (millimeters/inches) 84 / 3.31 Engine displacement (cubic centimeters/cubic inches . If the 90s saw the reign of two-strokes, the turn of the millennia saw the golden era of radical four-wheelers. Rhino 660 OEM Complete Wet Clutch Kit quantity . . . TIP: If the metal bushing is a little difficult to get out, try using a socket the same size as the metal roller to help push the center out of the weighted roller. Reinstall the housing cover and . And one such vehicle is the 2006 Yamaha Rhino 660. Be sure to then remove the bolt that was threaded into the secondary that helped spread it apart. Quicker backshift which results in crisp throttle response. Use our interactive map, address lookup, or code list to find the correct zip code for your postal mails destination. Hand-held work light12. Yes, the Rhino is also known for transmission problems (still a hot topic in many Yamie-dedicated forums). This is everything genuine Yamaha OEM that you need to replace your complete wet clutch.-Drum-Wet Clutch Carrier-Gasket-Oil Seal-One Way Bearing-Pilot Bearing-Carrier Nut. my 2007 rhino 660 is making a grinding noise when i go down a hill or hit the brakes. Install the 22mm nut back on the secondary clutch and while making sure it slides on all the way, torque the nut to 72ft/lbs. Welcome to Off-Roading Pro. Postal codes for Taipei City, Taiwan. . Best viewed with IE 5.0 or higher with 800 x 600 resolution . UTV Crap is located in Phoenix, AZ at 4244 W Dunlap Ave. UTV Crap can be reached either by visiting the website 24/7 at www.UTVCrap.com or calling the retail location at 623-934-3070, Monday-Saturday 9am 6pm. Address: 8F North Wing , 1 , City Hall Rd. 300, 400, 500, 550, 600, 650, 700, 800, 850, 1000 jug is 30 and head is 27 ft lbs if all oem. try searching "clutch nut torque spec" Read full answer. Yamaha RHINO 660 - YXR660FAS Clutch Diagram. After the primary is tightened, replace the clutch guard and CVT cover being careful to install the cover gasket without pinching it along the way. In the photos youll notice the floorboard is already removed on the right side for a much easier attack on the clutch. This item can be returned in its original condition for a full refund or replacement within 30 days of receipt. To see our price, add these items to your cart. Despite the multitude of color schemes it offers, however, the four-wheeled machine is not exactly a looker (even by early 2000 standards). 1-13/16ths socket5. I read on other threads that when the one-way bearing goes bad, the engine brake usually starts acting up. If the kit comes with different weights or bushings refer to the manufacturers recommendations on orientation of these rollers. Spinning this bolt into the hole should spread the secondary clutch apart so you can install the new belt. Erlandson Performance As underwhelming as it sometimes appears, the 2006 Yamaha Rhino 660 is a capable four-wheeler, especially on the dunes. You may adjust the tire pressure accordingly to suit the terrain and riding conditions. Its a workhorse, an off-road, Read More Coleman 550 UTV Reviews and SpecsContinue, Like all other UTVs in the MULE series, the Kawasaki Mule 2510 trims symbolizes the evolution of Kawasaki UTVs and side x sides in the, Read More Kawasaki Mule 2510 Specs and ReviewContinue, If youre new to the Polaris Ranger, something you may want to familiarize yourself with is its hours. ATV Tech: Yamaha Grizzly 660 Clutch Upgrade. https://www.youtube.com/watch?v=ka2UklIDop8 Here i show you the process of accessing the wet clutch and one-way bearing system on the 2008 to 2012 Yamaha Rhino 700 EFI's Here is a list of parts needed for this job. Using a worn cam plate can result in broken rollerway walls as the rollers will be forced to cock to the side. Once the oil has completely drained, remove the internal clutch cover. The special tool holds the clutch steady while you apply pressure. Please refresh and try again. Link to primary clutch disassembly, cleaning and greasing . When the sheave is properly assembled it will look like this. While I had it that far apart I decided to take the outer sheave of the clutch apart to clean it up and add fresh grease. Enter your email address below to receive updates each time we publish new content. Come join the discussion about performance, modifications, troubleshooting, maintenance, classifieds, and more! We're known by a lot of different names. Let's ride! When all the rave was 400-/450-cc sport quads, Yamaha took a step back and reintroduced consumers to what recreational riding truly was an experience meant to be shared with free-spirited adventurers, dune lovers, and equally passionate enthusiasts. Disclosure: We may get commissions for purchases made through links in this post. If the Grizzly pioneered sport quads, the Rhino was the forerunner of sport UTVs. Once removed, the secondary clutch will be turned over to reveal the large spring and thats what will be changed next. Enhancements you chose aren't available for this seller. Tech Article. Rhino_Fan . But nothing compares to the repercussions of the quads instability, earning it the vicious nickname Death Trap Vehicle.. As the spring is compressed you will be able to spin the nut off by hand and then gently relieve pressure off the clutch tool. Advanced Search | Additional information. Yong Chun Market. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Begin removing the plastic clutch cover bolts but be sure to note the length and location, as these will vary and must be reinstalled in their correct location. Later, it was marketed as an ROV (Recreational Off-highway Vehicle) specially designed for off-roading activities. Picture is of the 700 kit with the optional wet clutch nut, used for reference only. Do you have any answers or suggestions on what could be causing the grinding noise???? When clutch sheaves are machined, it allows the cones on the drive pulley to collapse even further which forces the belt even higher between the cones. Includes initial monthly payment and selected options. When the two cones of the pulley are far apart, the belt rides lower in the groove, and the radius of the belt loop going around the pulley gets smaller. Popular Questions . NICHE Wet Drive Clutch Housing Drum Sheave for Yamaha Grizzly Rhino 660 5KM-17611 5KM-16620. EPI also offers high quality replacement driveline parts such as Axles, U-Joints, CV Joints, Front End and Suspension parts, Brakes and more. Our payment security system encrypts your information during transmission. Taipei has dozens of world-class restaurants where gourmets can sample the most authentic Chinese cuisines. The 44s propensity to tip over is the most prevalent of the 2006 Yamaha Rhino 660 problems, overshadowing other issues that the four-wheeler may have. The cam plate is what holds the sheave on the engines output shaft. Carefully remove the screws and gently pry up on the cover being sure to not cut the rubber o-ring that seals the cover to its base. It is the sliding side that is modified to add additional speed to a Yamaha Rhino. Eligible for Return, Refund or Replacement within 30 days of receipt. The shop manual says 137 ft lbs for the primary sheave and the wet clutch and 72 ft lbs for the secondary ,the nut on the secondary spring is 65 ft lbs in order to use a torque wrench you will have to take the case off the opposite side of the engine and use some sort of special tool to hold the shaft, thats why . The Rhino would have been 100% effective being such a vehicle had it not been for some design flaws and capacity miscalculations. Now you can remove the three round metal plates that cover the springs we want to change. Despite its setbacks, most owners have nothing but good things to say about the 2006 Yamaha Rhino 660 and not because of their bias towards the brand. Wet Slug kit prevents clutch slippage. Please try again later. Hook the spring in the outer hole first, and then using your spring tool or needle-nose pliers youll be pulling/prying to the inner hole. 660 rhino engine and motor parts for sale. These hybrid machines adeptly catered to both utility as well as sport-minded folks. Posts: 1638 Join date: 2013-03-10 Age: 50 . Shop products from small business brands sold in Amazons store. Often compared to the Grizzly, the quad shares the latters front and rear differentials, selectable On-Command driveline modes, all-wheel engine braking, and engine layout. Once you have reinstalled the internal clutch remember to torque the 27mm nut that holds it in place to 115 ft-lbs. The second pulley is called the driven or output pulley because the first pulley is turning it. Hotcams stage 1, Alba exhaust, Hsr 45, Air intake, Dynatek cdi, Orange clutch spring, Hunterworks sheave . Wherever you go, the cultural kaleidoscope of Taipei showcases exhilarating diversity. So whether youre new or experienced, I highly recommend the following mods to make your Rhino more adept in the sand: While this short list is non-encompassing, the items here are must-haves if you intend to use your Rhino as a dedicated dune buggy. Place the clutch pack on a clean counter or work surface and while pressing down on the pack remove the e-clips. Address lookup, or code list to find the correct zip code for your postal mails.... Troubleshooting, maintenance, classifieds, and more: we may get commissions for purchases made links... Have reinstalled the internal clutch cover the e-clips when i go down hill... Clutch apart so you can remove the e-clips the optional wet clutch nut spec! 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