This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Use a T40 Torx bit (sometimes 1/4" hex) to loosen the primary drain plug that is located on the bottom of the rear end of the primary chain case, just under the Derby cover. It's the one that's facing forward on the left-hand side of the transmission oil pan. If you have questions, please comment in the comment section below. No affiliation or endorsement claim, express or implied, is made by their use. In addition to what has been said about torque specs. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. For your specific bike, consult the owners manual for oil capacity and viscosity, or check out the AMSOIL Product Guide. JavaScript is disabled. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Start with 2 1/2 quarts. 14. The smaller plug comes with an o-ring on it that is worthless. JavaScript is disabled. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. We've got ours set at a nice 16 foot-pounds and will go ahead and get the plug back in there. Learn more Harley Davidson oil changes can be pricey. 18. The only confusion centers around where to fill the primary oil and how much oil to use. You can torque the drain plug , but it's not critical to do so. You're going to need a 3/8-inch ratchet with a six-inch extension, a 5/8-inch socket, oil filter wrench, and a torque wrench. of Harley-Davidson transmission fluid, using a funnel. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Snug it up, then use a torque wrench to finish the install. . Privacy Policy & Cookies | Accessibility. Stand your Harley upright. 2.) Check the manual. Good to know capacities, "I followed the instructions. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. We're not saying that's what it is, just thats what the book says:angeldev: You could go to a rubber plug like Lux had. wikiHow marks an article as reader-approved once it receives enough positive feedback. There should be plenty of clearence.Tightner up and ride! V-Twin Harley Davidson forum. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\n<\/p><\/div>"}. The torque wrench should be set at 14 to 21 foot-pounds of torque. Once the bike's good and warm, we can check our oil level. oklearn something new every day. We have briefly discussed Harley Davidson torque specifications for only a few components and models. As a result, customers have received all Harley Davidson products gleefully. Yet, it covers a massive space. When you replace the plug, the manual calls for torquing this bolt to 14 to 20 pounds. However, if you plan to get a new or old Switchback, you need to be conscious about the, Read More Most Common Harley Davidson Switchback Problems & SolutionContinue, Harley Davidson jackets are as popular as Harley motorcycles are. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Locate the primary-fluid drain plug, which is right below the primary case. With a clean glove on, dip your finger in some fresh oil and run it over the rubber o-ring on the bottom of the new oil filter. Clean the drain plug and install the new O-ring. Turn it another half to three-quarters of a turn to complete the install. 60 inch pounds equals 5 foot pounds. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. So, you can install and maintain the hardware of your motorbike perfectly. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. The only thing that counts in the end is power! Screw the filler plug into the transmission with a 3/8-inch Allen wrench. (You must log in or sign up to reply here. Then, follow its instructions for the motorcycles best servicing and upgrading results. Belive me if you get a new plug they will not thread in all the way and seal better. This article applies to the Harley Harley Davidson Touring General Information and Recommended Maintenance Schedule Use that (I don't have it handy here) and you will not have problems with leaking or pulling the threads. They are cheap and easy to replace, so you should do this every change, otherwise oil may seep out when the bike is on the side stand. Posted by patrick906 on Apr 14, 2010. Then put on a glove, open up your fresh oil, dip your finger in the fresh oil, and run it over the gasket (the black ring) of your oil filter. Before I get it anywhere near finger tight, it is already in way more than 4.1 mm. Nice. How to Replace Clutch Zhongzheng District. ive got a '96 heritage and i need to put on a new drive belt(it broke) but i cant find the torque specs for any of the bolts/nuts for when i put it back together. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. It is much easier to do this before you start, than trying to do this when you need to fill it. I have tried with pipe sealant applied and also w/ teflon tape. Torque specs for drain plug - 2000 Harley Davidson XL 1200 S Sportster Sport. Dont overdo it. Jack Klarich, Apr 8, 2010. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Now that your engine and transmission oil are draining, stand your bike upright until oil stops running out of the holes. Harley motorcycles are made using industry-leading components and parts. After the new filter's on, go back around the other side and fill it up with some Motul. You're going to want to inspect that and see if there's debris on the end of it which could be a warning for things going bad in your engine. Step 3 - Remove derby cover (or chain inspection window cover) Do you get stuck out in bumper-to-bumper traffic often and as such, get the "shudder" shakes? He said he just runs them in flush. You should only need 32-38oz to sufficiently fill the primary, and any motorcycle specific oil will do. 2021 Ultra Limited - 2004 Softail Springer - 1993 Dyna Low Rider - 1983 FLHT. Use one of the bolts through the derby plate to make sure that the gasket is lined up properly. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. By using the lower number of range on lets say a 90-100 ftlbs. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Make sure you're wearing gloves too! You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. The measurement remains the same for all the Sportster XL from 2004 to 2006. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you can't afford a manual. you will be paying more than $300 to undo the damage you are about to create. FYI clutch nut, reverse thread you're welcome. Fill the engine with 4.5 quarts of oil through the oil dipstick hole. Your email address will not be published. % of people told us that this article helped them. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Also, HD says use Loctite 565 on it. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Spark plug size - 12 mm Spark plug type Harley-Davidson - 6R12 Spark plug gap - 0.038-0.043 in. Before you begin, its a good idea to start your engine and let it run for a bit. Figure 9. Nonetheless, we suggest you read the user manual. That's all. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Also, riders admire this bike for its easy approachability and ability to ride comfortably through the city streets and occasional touring. There is a gasket between the derby cover itself, and the primary cover that will need to be replaced with a new one. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. . Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Tackling the Most Persistent Kawasaki FX730V Problems, The Ultimate Guide to Kawasaki FX801V Problems: Solution & Maintenance. You should be able to pull the old one right out. 15. This is important to get as much old oil out of the bike a possible. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! For this demonstration, were using a Harley Davidson Softail, specifically a 2014 Fat Boy Lo. By signing up you are agreeing to receive emails according to our privacy policy. Zero-Turn Mower Maintenance Best Practices. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Slide your drain pan in place, then use the 5/8-inch socket and socket wrench to loosen the drain plug. ). Next, replace the gasket on the primary case cover. Series Engine Capacity: Quarts (Liters) Torque Specs: Drain Plug Torque Specs: Oil Filter Cap (O-ring gasket lightly oiled) E70,E71 N55 6.9 (6.5) 25Nm 25Nm E70,E71 N63 9.5 (9.0) 40Nm Initial torque: 30Nm / Release torque through 180 degree turn counter clockwise / Final torque: 40Nm / Cap drain plug: 10Nm We use cookies to make wikiHow great. Use it to try out great new products and services nationwide without paying full pricewine, food delivery, clothing and more. Tighten the filler plug to 50 inch-pounds with a torque wrench. Use a T40 Torx bit (sometimes 1/4" hex) to loosen the primary drain plug that is located on the bottom of the rear end of the primary chain case, just under the Derby cover. It not as easy as it seems. Was at the dealer today. Its popularity is mainly because of the unique design, quality, and comfort, Read More The Harley Davidson Jacket: Is It WorthContinue, Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. It is crucial for the proper maintenance of every Harley motorbike. Develop the tech skills you need for work and life. of plugs to say 1/4 to 1/2 turn past seating, and checking with an inch pound torque wrench that is correct. The above list has only described the torques for different parts where you will need the wrench. Then we're going to fire the bike up because we're going to want to check the oil level when it's warm. Yet, they will need regular maintenance. Approved. thanks for all the help and tips guys. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. The Kawasaki FX850V Problems and How to Solve Them? Primary drain plug= 14-21 ft lbs or 19-28.5 Nm. Remember to check the oil while its hot and the bike is on the kickstand. ok here is an update. If we were kidding you, we would be telling you something that wasnt true. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. It is the only drain plug that is located on the back side of the oil pan. I would recomend using a new plug every change(or every other) I think the part # is 739A. Reinstall the drain plug with the Teflon tape, then make sure it is nice and tight. Repeat until you get the feel for it. I've heard several horror stories where people have stripped this plug. Discussion on V-Twin Harley Davidson motorcycles including Dyna, Electra Glide, Softail, Sportster, and more. S&S Cycle Magnetic Oil Drain Plug Compatible for Harley-Davidson 50th Anniversary Sportster 2007. He might be done with his :rofl: 25 ft lbs can't be correct.probably why there are stripped pans. wikiHow is a wiki, similar to Wikipedia, which means that many of our articles are co-written by multiple authors. Tighten the drain plug until the drain plug will no longer turn without having to add excess turning force. Step 2 - Drain the old primary oil. 'Bean. Place a few rags underneath the filter to catch any drips. In this case, 92% of readers who voted found the article helpful, earning it our reader-approved status. Once loose, finish removing the plug by hand to avoid dropping it into the oil pan. As always, if you like what you see here, please subscribe to us. Pull the old filter and clean this up in here a little bit (2:33). There's nothing like stretching out the legs on a good stretch of the highway. Fill the transmission with 24 oz. Nowadays you can actually check these bikes straight up and down, you don't have to check them on the jiffy stand, but we do have to get it level. any help/suggestions would be appreciated. Need actual question answered please - have had bad luck in the past. 6.) Fill the primary with oil. A quality motor oil will tolerate oil temperatures up to 250 degrees, but starts breaking down once you reach 275 degrees. Step 5. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. Step 7 - Add new oil to your bike. Handy ID guide to Harley drain plugs. Wipe up any residual oil on the vehicle. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Thanks! 14-21 is or seems to be a big difference . We're also going to want to pre-load it with some oil. JavaScript is disabled. Loosen the filter using a ratchet, 5/8-inch extension and filter wrench. vs Twin Cam: What Makes the Difference? Therere other torque values for different screws and nuts too. They reflect the tough,, Read More A Complete Guideline On Harley Davidson Engine Size ChartContinue, Harley Davidson Switchback is known for its smaller and lightweight profile with an economical riding facility. Step 3: Install the new oil filter. Use a long-tipped and narrow funnel to get the oil down into primary through the derby cover or inspection cover. wikiHow is where trusted research and expert knowledge come together. but now onto other things like possibly mounting hard bags on the old heritage. Add 38 fluid ounces of Harley primary chain case lubricant to the primary through the clutch inspection hole. This torque value is required to tighten the cylinder screw. This article has been viewed 81,557 times. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. By logging into your account, you agree to our. In fact, Harley Davidson is a leader in the worldwide leather jacket market. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. They also come with the H-D sealant already applied. Since we're upright, we're going off of this fill level here (4:55). Last trip to the dealer, they put the filter on so tight I could not remove it! For starters, Harley-Davidson engines are built for power and performance. took it out and had to readjust the clutch,loosen the drive belt just a bit and adjust shift lever. Just snug the plug down. Please register or login to enable Dark Mode. Come join the discussion about modifications, troubleshooting, maintenance, performance, classifieds, and more! This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. For a better experience, please enable JavaScript in your browser before proceeding. Including all these torque specs for Harley in a single article is nearly impossible. Clean the drain plug and install the new O-ring. The plugs have to seal compression, transfer heat and light the fire. Now's your chance to clean up! wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. The pictures below will help you understand why I don't give torque specifications when asked. Create new posts and participate in discussions. If not there's a good chance you'll be paying the 450 plus what you've already spent. Next, apply a thin film of oil to the gasket on the new filter. Are all oil levels checked while the bike is on its side stand? The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Zero-Turn Mower Maintenance Best Practices. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. You want a light film to ensure a proper seal when you put the new filter back on. Which Automatic Transmission Fluid Do I Need? so.you can torque a bolt to 14, or almost DOUBLE that to 21 lbs? A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. The example used here is an 88 cubic feet (2.5m3) Softail. It is a custom-made plug with a low profile to fit just below the case. If your already at top range of torque spec there may be other issues if it continues loosen up. Who Makes Harley Davidson Oil: Are They Any Good? When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. So we've got to get the oil out of this bike. So we've got to get the oil out of this bike. If all your oil leaks out and you cook your clutch, go tighter next time. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Use a ratchet and 5/8-inch socket to remove the drain plug. Call 1-800-777-7094. By leek auctions store sales. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Harley Evo. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. it's S&S's spec. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. now it is $450 to do this so i just ordered the parts and am going to do it myself. There is no need to take your bike to a professional to do this quick and easy job, and doing it yourself will save you a good deal of cash. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Next, remove the oil filter. Clean the residual debris from the drain plug, install a new O-ring and thread it back into the engine. Unscrew the filler plug from the left side of the transmission, using a 3/8-inch Allen wrench. If there is excessive metal on it, check the primary chain and clutch plates. anti recoil strike pack apex. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 1.Locate the drain and fill plugs on the rear bell 2.Break the FILL PLUG loose FIRST. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2023 wikiHow, Inc. All rights reserved. . I try to replace things before they break, not thats always possible. Had to drill and. too far (rotating parts?). Engine oil drain plug 14-21 ft-lbs 19-28 Nm Lifter cover screws - 90-120 in-lbs . Just posted a thread found a loose bolt inside primary. Clicking this will make more experts see the question and we will remind you when it gets answered. Once its topped-off, insert the dipstick and check the fluid level one more time. If you're someone that isn't afraid to get their hands dirty, read this article and learn how to save some money. I searched and most every response was Install a fumoto drain valve or Probably like 25-30 ft. lbs. Figure 10. On the contrary, applying less torque wont fasten the screws, and they will become loose. 88 cu. thanks. Your primary chain oil should be replaced at every second or third oil change, but it is easy and cheap enough that you might consider changing it with every oil change. Come join the discussion about modifications, troubleshooting, maintenance, performance, classifieds, and more! Take some shop towels and clean up any residual oil that may have spilled when you removed the filter. in. Use a torque wrench to tighten them to 10-12 foot pounds. Whether you are a motorbike rider or looking for a fashionable dress, Harley jackets will surely be on your list. I ask, because they say that you have to have a tolerance of less than.

harley drain plug torque 2023